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Plasma Cutting Machines

Plasma can be defined as the fourth phase of matter .For cutting purposes, it is generated by compressing and ionizing a gas. Various gases can be used in cutting applications, including nitrogen, nitrogen-oxygen mixtures, or simply compressed air, which is the cheapest and easiest to purchase. The arc itself can be one of two states: transferred arc, when current passes to the parts to be cut, and pilot or non - transferred arc when the current flows only between the electrode and the nozzle. The concentration of heat in the plasma is so high that as soon as the arc is transferred to the work the material is instantly fused and sublimated. The pressurize gas removes the fused material, giving a narrow, precision cut. The plasma cutting process can be used with all electrically conductive materials. It is therefore ideal for stainless steel, copper, and aluminum on which oxyacetylene flames give poor results. The high concentration of the arc gives extremely narrow and precise cuts, and low he*St transfer makes it possible to cut even thin sheet without thermal deformation. Pilot arc striking can be achieved either by an H. F. high voltage discharge, as in TIG welding, or by mechanically separating the electrode and nozzle. Cutting capacity depends on the power of the cutting machine. Cutting machines are normally very simple to use and are fitted with various devices to ensure operator safety. All MEMCO Plasma - Arc cutting machines fully conform to various safety standards ensuring maximum operator safety during use.

Our rabge of plasma cutting machines includes air plasma cutting machines and gas plasma cutting machines.

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Air Plasma Cutting Machines
Air Plasma Cutting Machines

Highly improved air swirl in the torch coupled with a refined design of electrode and nozzle results in a very constricted needle like plasma beam which gives the following benefits. • Dross and taper free cut • Extremely less power consumption for cutting any given thickness as compared to other machines. • Minimum change in metallurgical properties of cut metal • Improved cooling of torch results in extremely high consumable life • Less metal wastage due to highly constricted plasma. • High cutting speeds at very low power consumption. • Minimum post cutting operations due to dross and taper free cutting. • Right angle torch designed for maximum convenience of operator. • Simple and easy to operate front panel. • Well designed transformer with extra large high speed cooling fan for 100% duty cycle. • Protection provided for power source and torch.
Model : AIR-CUT 10 16 25 30 40 50 40-3S 50-3S 60-3S 70 -3S 100-3S
Technical DATA
Cutting Capacity SS/MS
Clean Cut mm 6 10 16 25 32 40 32 40 50 60 80
Parting Cut mm 10 16 25 32 40 50 40 50 60 70 100
Torch Cooling Air Air Air Air Air Air Air Air Air Water Water
Duty Cycle % 100 100 100 100 100 100 100 100 100 100 100
Power
3 Phase 50Hz With Neutral Volts 380/415 380/415 380/415 380/415 380/415 380/415 380/415 380/415 380/415 380/415 380/415
Rated Input KVA 9 12 17 -1 *¦ 27 31 38 31 38 54 62 85
Output current DC AMP 30 40 60 80 100 120 100 120 150 180 250
Max O.C.V. Volts 320 320 320 320 320 320 320 320 320 320 320
Air Compressor LPM 340 340 560 560 560 560 560 560 340 340 340
Bar 9 9 11 11 11 11 11 11 9 9 9
Dimension
Width mm 540 540 540 540 450 450 450 450 450 450 900
Height mm 700 700 700 700 770 770 770 770 770 770 770
Length mm 860 860 860 860 1100 1100 1100 1100 1100 1100 1100
Weight kgs 70 140 180 210 225 250 260 280 310 350 550
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Gas Plasma Cutting Machines
Model MRD PTM 400/600 Amps for Plasma Cutting JIG Welding, Manual Metal Arc Welding 70-90 OCV/ 160 -170 Volts for Plasma Cutting to cut ferrous/non ferrous materials upto 40mm thick plate by Model MRD PTM 400 using Nitrogen/Argon gas Features Full wave transducting (Magnetic Amplifier) control DC Arc Welding Rectifiers 50-400 Amps for Manual Arc / TIG Welding Process cum Plasma Arc Cutting Power Source with change over strip from 80 volts DC to 170voltsDC. Cutting capacity 2 mm - 20 mm at low range. 20 mm - 40 mm S.S and other alloys upto 20 mm at high range on 400 PTM S/O. 5 mm - 60 mm at 600 PTM S/O 5 mm -105 mm at 600 PTM D/O Ammeters, Voltmeter including remote On / Off with Thermal protection.
Model MRD 400 PTM S/O 600 PTM S/O 600 PTM D/O
Input 380-440V/3 0 380-440V/3 0 380-440V/3 0
Frequency 50/60 Hz 50/60 Hz 50/60 Hz each
Insulation class H H H each
Primary Current at the Max. Rated
Manual Arc/TIG 42 A 62 A 124 A each
Plasma Cutting 80 A 120 A 220 A each
At Max. Rated KVA
Manual Arc/TIG 30 45 90 each
Plasma Cutting 55 85 150 each
O. C. V.
Manual Arc/TIG
Plasma Cutting

80-90
160-180

S3-90
160-180

80-90 each
160-180 each
Cooling Force Air Force Air Force Air
Overload Protection Thermal Thermal Thermal
Protection Class IP23 IP23 IP23
Duty Cycle 60.00% 60.00% 60.00%
Dimension (Without Pkg) approx
S/O Length 890 mm 1090 mm 1090 mm
Width 765 mm 865 mm 1750 mm
Height 1144 mm 1144 mm 1144 mm
Weight 300 kg. 425 kg. 850 kg.
Gas Plasma Cutting Machines

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